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 Gauges

 

 Console gauges & what their normal readings are

Volt

Bar

°Cels.

(displays condition of charging system)

 

Normal range is 13 to 14 volts with slight dip to 11 or 12 when accessories are on/running and at start-up

(displays oil pressure)

 

Minimum of 2 bar at 2000 rpm and engine oil temperature at 80°C (2 bar = 29 psi)

(displays oil temperature)

 

Normal operating temperature range is between 100°C and 120°C (100°C = 212°F)

 At start-up, the light is on; when revving the engine the light goes out

This is normal. A signal is sent to the alternator from the instrument cluster when the RPMs reach 1600 or so to switch the generating power from the battery to the alternator (volt gauge jumps from 12 to 13-14); this also means the alternator is now charging the battery (dash light goes out).

 

 Normal water/coolant temperature reading

The needle should be around or on the light under normal operating conditions.  In stop-and-go traffic, drive-thru lanes, etc., needle may climb higher (this is due to little air flow through the radiator).  If the light begins to flash it is an indication that something may be wrong (low coolant level, V-belt damage, cooling fan failure, leak, etc.). Usual operation: needle climbs to the right edge of the light, fan turns on, needle drops to left edge of light, repeat.  While cruising, the needle generally stays over/on the light.  If the needle pegs to the right and the light flashes, but the oil temp is normal, test the water temp gauge sender.

 Warning lights
Turn indicator light = turn indicator is on

Alternator light = indicates a problem with the charging system
Oxygen Sensor light = indicates that it's time for an oxygen sensor replacement (every 30,000 miles); 1988+ Cabriolets do not have this warning light (sensor replacement interval is 60,000 miles)
Oil pressure light = indicates that engine oil pressure is too low & is usually accompanied by a buzzer
High beam light = indicates high beam lights are on
Up-shift indicator light (manual transmission only, up to '87) = for best fuel economy, shift to next higher gear when light comes on
Airbag warning lights = indicates that the airbag system needs servicing (when the lights are lit, airbag system is inoperable)
 Check engine

The check engine light usually means that there is a fault in the emissions system.  Performing an OBD I scan will a) tell you what the problem could be and b) clear the code(s) and turn the light out.  Only California Digifant I Cabriolets have the check engine light. The OBD I scan tool port is under the shift boot, towards the front (OBD II scan tools cannot be used to read OBD I codes).  Click here for a list of fault codes.

 Oil pressure light flashes at idle but not while driving & oil level is fine

More than likely, the problem lies with incorrect oil weight, incorrect oil filter type, oil sending unit is faulty, and/or oil sensor(s) is faulty.  Click here for further information on the warning system and how to test it.

 

 The OXS light is on

The table above explains why the light is on.  To turn the light off, carefully press the white (or red) button on the counter box (black box located behind the coolant reservoir and attached to the firewall) all the way in using a pen or the eraser-end of a pencil.

 

 The air bag lights are on

The lights are on because a) the pre-determined service time has passed; b) there is a fault in the air bag system; c) work was done to the electrical system without disabling the air bag system first.  When the air bag lights are illuminated, the air bag system is "off"; i.e. the air bag will NOT deploy in an accident.  If disconnecting the battery for one hour does not reset the system thereby turning the lights off, the car must be taken to your local VW dealer for servicing.  For more information about the airbag system, please see the airbag system page.

 

 The speedometer works, but the odometer doesn't
The odometer gears are broken and/or out of alignment.  Click here for a repair how-to.

 

 The speedometer bounces and/or squeaks

It may simply need lubricating:  Detach the cable from the instrument cluster and/or OXS counter box (attached to firewall, up to '87 models). Spray Tri-Flow or like lubricant onto the cable shaft; hold the cable upright for a minute and re-install (for 2-piece cables, lubricate both ends that mount to the OXS counter box).  If this does not solve the problem, replacing the cable is most likely necessary.

 

Upper cable (box to cluster), M/T: #

Lower cable (trans to box), M/T: #171957809B

Upper cable (box to cluster), A/T: #

Lower cable (trans to box), A/T: #

One-piece cable, M/T: #

One-piece cable, A/T: #

 Can I replace the 2-piece speedometer cable with a one-piece? If so, what about the black box?
Yes, the 2-piece cable can be replaced with a one-piece cable.  For the early Cabriolets, be sure to double-check what type of connector your car has (clip-on or twist-on; 1980-1981 came with twist-on) before ordering a new cable.  For the clip-on types, simply buy a one-piece cable for a 1988-1993 Cabriolet (German Auto Parts sells a direct replacement for manual transmission cars).

As for the OXS counter box: The box is nothing more than a mileage counter.  When replacing the 2-piece cable with a one-piece, the counter box is no longer useable. Therefore, simply unplug the box's electrical connector and toss the box into storage or a trash bin, or sell it.

 The turn signal indicator light is dimly lit & gets brighter when activated, but doesn't blink as it should. How is this fixed?
First, check fuses #4 and #19 (1980-1982: #6 and #8).  Usually, one or both fuses have blown.  If a fuse is blown, replace it.  The indicators should now work; if not, re-check the fuses. If the fuse has blown out again, there may be a faulty ground somewhere in the turn signal circuit.  If the fuses are fine, check the hazard switch (turn signals are wired through the hazard switch) and replace if necessary.  If all of the above doesn't fix the problem, check relay 12 (1980-1982: relay 9?) and replace if necessary.

 


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